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NDT SERVICES

WE are one of the most Admired and Respected Professional NDT service provider in the Gulf Region with 30 years of exemplary performance records. AMSYCO has more than 150 qualified NDT and PWHT technicians who are experienced in providing various Nondestructive Testing, and Heat Treatment services to the Oil, Gas, Petrochemical, Power, Desalination, Construction and Manufacturing Sectors.

AMSYCO is licensed by KACST to have Seventy (70) Radiographic Projectors and have the capabilities to carry out independently the importation and exportation of radioactive materials, thereby Clients are always assured of the availability of radioactive sources at all times. WE have our own Radioisotopes Storage Bunkers located in Al Khobar, Jubail, Abqaiq and Yanbu, which are licensed by KACST.
Nondestructive testing is the use of physical methods which will test materials, components and assemblies for flaws in their structure without damaging their future usefulness. NDT is concerned with revealing flaws in the structure of a product. NDT plays an important role in the quality control of a product.

Our range of services includes:

  • Industrial Radiography (RT)
  • Ultrasonic Testing (UT)
  • Magnetic Particle Examination (MT)
  • Liquid Penetrant Examination (PT)
  • Positive Material Identification (PMI)
  • Brinell Hardness Testing (HT)
  • Radioactivity Level Survey

ASNT LEVEL-III SERVICES
  • Training and Certification
  • Consultation, Procedure preparation, review and approvals
  • Assistance to manufacturer for ASME accreditations

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THIR PARTY INSPECTION

AMSYCO has extensive experience at all levels of inspection for the Petrochemical, Oil and Gas Industries. We can provide experienced and highly qualified technical personnel from an extensive pool of personnel available throughout the world. Range of activities performed / services provided include:


Level 1 - Complete Inspection

Progressive inspection of equipment or materials as production / manufacturing / fabrication proceeds. The inspection activities typically include a pre-inspection meeting, periodic regular visits / reports, witness and hold-points and final inspection

 

Level 2 - Partial Inspection

Inspection of the materials on a sampling basis as detailed in the order assignment instructions and/or as specified in the relevant purchase order. An order review meeting is recommended.

 

Level 3 - Final Inspection

Minimum inspection of materials or equipment to verify critical dimensions, workmanship, and material / test certifications. When possible, the final inspection should include witness of specified tests and review of all NDT reports


Core Inspection Services
  • Mechanical Equipment Inspection
  • Painting / Coating Inspection
  • Electrical and Instrumentation Inspection
  • Expediting Services

Ancillary Services

  • Welding Inspection and Welder Performance Qualification Test (WPQT)
  • Site Quality Control
  • QA/QC Manpower Supply
  • Vendor/Manufacturer Capability Assessment
  • Development of Vendor Inspection Requirements
  • Document Review and Pre-shipment Inspection

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ADVANCED NDT SERVICES

Our services operates a full range of state-of-the-art computerized inspection tools utilizing ultrasound technology and delivering unparalleled accuracy and resolution. As all data files are stored on digital media and data review by client or 3rd party can be performed.

We can provide test solutions to whatever diameter you would require:

OUR CAPABILITIES:

  • Automated Ultrasonic Testing (AUT) – PipeWizard4
  • Phased Array Ultrasonic Testing (PAUT) – Olympus Omniscan MX with appropriate weld scanners
  • Time of Flight Diffraction (ToFD)
  • Magnetic Flux Leakage on Tank Floors (MFL) – Silverwing MFL2000
  • Tube Inspection – ECT/IRIS/MFL/RFT – Olympus MS5800
  • Video scope – Olympus IPLEX

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PRE-HEAT AND POST WELD HEAT TREATMENT

AMSYCO has 50 sets of PWHT equipment and qualified PWHT technicians who are experienced in providing various Heat Treatment services to the Oil, Gas, Petrochemical, Power, Desalination, Construction and Manufacturing Sectors.

AMSYCO specializes in local Post weld heat treatment of carbon steel and alloy steel piping welds by means of the electrical resistance method, in the form of ceramic heater pads and by using electricity as source of heating for stress relieving of weld joints. All heat treatment services are designed to minimize downtime, improve structural integrity, and enhance effective plant life. Additionally, depending on the mobility of the required equipment many of our heating processes can be applied on-site or at your facility.

Preheating involves rising the temperature of the parent material locally, on both sides of the joint to a value above ambient. The need for preheat is usually determined by the pertinent fabrication code and verified by the weld procedure qualification test. Preheat may be required as an aid to welding for one of the four basic reasons:

  • To control the rate of cooling,
  • To control the diffusion rate of hydrogen in a welded joint,
  • To reduce thermal stresses,
  • Compensation for heat loss.

During the welding process, the two metal pieces being joined are subject to extreme temperatures and can cause the crystalline structure of the metal to pass through various metallurgical phases. As a result, hardening (and embrittlement) of the metal can occur to varying degrees (usually dependent on carbon content). Heat treatment is designed to reduce the hardness in the heat affected zone of the metals and also increase ductility in these sections. Various pressure vessel codes contain the specifics regarding the procedures for post-weld heat treatment.
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